The stock Mikuni carburetor, and really carburetors as a whole, are quite prone to becoming clogged with dirt and grime over time. Due to inefficient fuel delivery, the Yamaha Rhino 660 may perform below average. Frequent or severe bottoming can cause increased wear or damage to the vehicle. Always go slowly and be extra careful when operating on unfamiliar terrain. You may think that the light is damaged and need replacement. The gear shift is installed at the forefront of this center console area. At first, the manual will suggest you check the servo motor as this is the most common issue that folks have with 4WD. If you suspect your engine has a valve problem, take it to a mechanic to have it checked out. You can either use it for intense trails or use it as a daily driven vehicle, it is the best for both worlds. The 660cc liquid oil-cooled engine in the Yamaha Rhino is outstanding. All electrical circuits are switched off. Working as a Mechanic love to test out UTVs and all their accessories. The operator could lose control or the operator or passenger could fall if the seat is loose during operation. After going through deep research, all find positive reviews of the Yamaha Rhino 660. If you are facing a similar problem, you can either follow his steps or take your Rhino to a mechanic. Many users have complained about this. Either way, its important to be aware of this potential issue so that you can be prepared if your Rhino does decide to stall on you. Answer: The Yamaha Rhino 660 is quite fast. Unplug the neutral switch and check whats the problem. To release the buckle, firmly press the release button. Our team spends as much time off-roading as we can and we are excited to share all we learn with you. Users say the Rhino 660 is prone to sucking dust. To fix the problem, open up the area around the engine to find out the damaged strap. In this way, it is simple for a person to drill down to find the information needed to maintain and repair their SxS. The auxiliary DC jack can be used for suitable work lights, radios, etc. 2009 Rhino 450 Hunter YXR45FHY 2008 Rhino 450 Hunter YXR45FHX Many owners have reported problems with the Rhinos transmission slipping or jumping out of gear. Broken fuel pickup elbow on top of tank (cracked from replacing seat) 4. Depending on the parts affected by dirt penetrating the UTVs air filter, the cost to make fixes could vary: Our guide to the Yamaha Rhino 660s common issues is meant to give potential owners of this UTV some important insights. Owners should consider upgrading to a UNI air filter, which tends to work the best in the Rhino 660, to help alleviate this. The whole vehicle may require treatment to solve the issue. Never operate the vehicle on hills that are too steep for it or for your abilities. Starting a cold engine requires a richer air-fuel mixture. any latin characters (a-z, A-Z) any numbers (0-9) special characters ("-", "_" and "."). However, if the clutch isnt working or is jerking when you move it, it could be due to the part being in need of replacement. 2007 YXR66FSPW Rhino 660 4WD Sport Edition The pilot jets located within the carburetor are particularly susceptible to this, and will lead to backfiring when clogged. The Yamaha Rhino 660 is not out of the list. The Yamaha Rhino 660 definitely has an aggressive look. It means the vehicle will start fine in the beginning. Have you ever wanted to drive your UTV on the road? We couldnt know whether it was his fault or the vehicles, he just said this , Cracks in the frame where the rear diff is mounted., One user found his Yamaha Rhino 660 is prone to sucking dirt. So, I changed the crankshaft and the piston rod.. Differential gear lock switch LOCK/ 4WD, 1.Differential gear lock switch LOCK/4WD. Vehicle capacity: 1 operator and 1 passenger. The Yamaha Rhino 660 is a utility vehicle produced by the Japanese company Yamaha Motor Corporation. Rear cargo bed and excellent hauling/towing capacities provide workhorse capabilities. Although it may seem at first like the idling is not a problem, after several minutes, it will lead to the engine suddenly cutting off. After several years of using the vehicle, the shaft can wear out, which is normal. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. If the dealer is corrupt, he may suggest you replace the fuel pump so that he can earn extra bucks without fixing the problem. Never operate on hills that are slippery or ones where you will not be able to see far enough ahead of you. Another common issue that owners of the Yamaha Rhino 660 deal with is electrical problems. Welcome to Off-Road Care. Many owners have reported issues with the Rhinos headlights, taillights, and turn signals. But thats not the main issue. Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. One of the drawbacks to this older model is the use of a carburetor. This can happen while the Rhino is in motion, and can be very dangerous. Because the air filter in this vehicle isnt very high-quality, it doesnt work well in terms of keeping out dirt, dust, and other debris from the engine. A good Yamaha Rhino manual is worth many times the money you spend to buy it. Plus, if you are getting your Rhino out for driving after a long time, then you may also face starting issues. NOTE: A NOTE provides key information to make procedures easier or clearer. Pull up on the latch plate to make sure it is secure. I'm Jason and in my blog, I nearly talk about everything about UTVs. Never wrap your thumbs and fingers around the steering wheel. One of the most common problems that owners of the Yamaha Rhino 660 deal with is body issues. In this blog post, well take a close look at the most common problems with the Ranger 700, Read More Most Common Problems With Polaris Ranger 700 XPContinue, The Can-Am Outlander 570 is a versatile ATV that can be used for hunting, farming, or recreation. Avoid hills and rough terrain. Not consenting or withdrawing consent, may adversely affect certain features and functions. The solution to this problem is easy. Search in YAMAHA RHINO 660 2007 Owners Manual online. To increase the spring preload, turn the adjusting ring in direction a. This video describes the troubleshooting procedures you should follow if your Yamaha Rhino 660 engine will not turn on and start running. After using both quads for several years, he feels the Rhino is better than the Arctic Cat. Do not only brush the outside but also eliminate dirt and debris from the inside too. By knowing about these issues in advance, you can be better prepared to deal with them if they happen. After that, secure them in the right positions. 1 Answer Yamaha rhino problems After seating for a week hard to start and also after trailering it for 4 hrs what do you think new fuel pump or put on an electric on Posted by Mick on Aug 07, 2014 Want Answer 0 Clicking this will make more experts see the question and we will remind you when it gets answered. This could distract the operator and increase the risk of losing control and an accident. After restarting, make sure that the light is out. Always follow the inspection and maintenance procedures and schedules described in this manual. Within each section or chapter for a system of the Yamaha Rhino SxS will be found detailed information on that system. To troubleshoot this problem, some may go through the user manual. Do not refuel right after the engine has been running and is still very hot. The accelerator pedal could be hard to operate, making it difficult to speed up or slow down when you need to. large rocks, or slippery surfaces that could cause the vehicle to overturn. It can also damage the pistons, valves, and similar parts. Add a cooling fan if your Rhino doesnt have one already. YAMAHA RHINO 660 2007 Owners Manual PDF Download. The UTV is made for driving on rough tracks. Always maintain proper tire pressure as described in this manual. If the fuel level is low, refuel as soon as possible. Love enjoying my work and my blog. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! After running for around 20 mph or something, the clutch may not function appropriately. Allow greater distance for braking. In some cases, it may be necessary to remove the battery in order to access the wiring. The rear dumping cargo bed is roomy enough to handle around 400 lbs and makes this vehicle an excellent fit for tasks like hauling brush, bricks, or firewood. Although air filters are for filtering out dust, they can not handle too much dust. If you see it has worn out badly, you will need to change the shift shaft. Key Specs & Features Engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV. 1. This enhances the resistance of the filter to block dust or debris. If you own a Yamaha Rhino 660, chances are that youve had some engine trouble at some point. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. Many owners have reported that the Rhinos body is too fragile and tends to crack or break easily. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Some manuals contain both. Gasoline can catch fire and you could be burned. Never operate at speeds too fast for your skills or the conditions. Most users of the vehicle are satisfied with its performance. Solution: Start by checking the piston slap. First, clean the clutches inside out properly. There is a case, which is basically the shift shaft. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! Set the switch to H to turn on the high beam and the taillights. Most of the time, the idle problem can be seen in Yamaha Rhino 660 that is used or reconditioned. If necessary, use the brakes gradually to help you go slowly. It is not a common issue, but you should be aware of it. This will help to lubricate the system and keep the clutches in place. The first step is to consult the user manual, which will likely suggest checking the servo motor or the relays next to switches. IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. Always be sure the driver and passenger are wearing seat belts. Always avoid operating the vehicle on any paved surfaces, including sidewalks, driveways, parking lots, and streets. If youre considering purchasing a Rhino 660, its important to be aware of these potential problems so you can be prepared for them if they do arise. Always check terrain carefully before going down hills. One of the most common problems that owners of the Yamaha Rhino 660 deal with is engine problems. It is tough to point out an exact reason for this problem. Read moreabout us here. Continue with Recommended Cookies. The same goes for the spark plugs. If you experience any of these problems with your vehicle, its important to get them fixed as soon as possible to avoid further damage and expensive repairs. On-Command four-wheel drive switch 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD. And when this damage occurs, it can cost a lot of money to repair or replace the parts. It may get stuck or act unusually. Never consume alcohol or drugs before or while operating this vehicle. Fortunately, there are a few steps that can be taken to troubleshoot the issue. If the machine doesn't fire up, you don't hear anything and nothing electrical comes on, it's time to check the battery. Engine malfunction is one of the most common issues with off-road utility vehicles. This manual will provide you with a good basic understanding of the features and operation of this vehicle. Never go down a hill at high speed. By taking these precautions you will helping to prevent any future problems. This problem is not common. Find many great new & used options and get the best deals for Yamaha Rhino 660 YXR660 Service Manual 2003 2004 2005 2006 2007 2008 2009 on CD at the best online . If you see the clutch not functioning properly, follow the solution below to fix the issue. Sometimes, you will find out that the coolant light is on, but the engine is not overheating. Some of these service manuals are PDFs, some are compressed files so you may need third party software to open the manual. It ensures optimum performance in every condition and on every track. But due to too much pressure or problems in the crankshaft, the engine can behave unexpectedly. He owns a Yamaha Rhino 660 and he said I was riding with my Rhino probably at 40 mph for about 40 minutes. The Yamaha Rhino 450 660 or 700 SxS repair manual will be arranged in a clear and logical manner. However, the shaft is always not available to buy in online stores. Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. Replace whichever part you find faulty. Go as slowly as possible. Make sure the belt is not twisted and is not caught on any portion of the vehicle, your clothing, or any equipment you are carrying. Never operate on excessively rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the vehicle on such terrain. Functions of the respective switch positions are as follows: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. Never operate the vehicle in fast flowing water or water deeper than the floorboards on this model. It also offers an excellent 1,212 lbs towing capacity. Then try to start the Rhino 660. This vehicle is recommended only for operators 16 and older with a valid motor vehicle license. Offers on-command 4WD with locking differential. Not flashy, but up to any task. Plus, you may not face all of these problems with your Yamaha Rhino 660. (See pages 6-16-3 for details.). Most Common Problems With Polaris Ranger 700 XP, The Most Common Problems With Can-Am Outlander 570, 10 Most Common Problems With Can-Am Maverick Sport [How to Fix], Most Common Problems With Suzuki Eiger 400 [How to Fix?]. Its a best practice for owners to clean their air filters every 100 miles or so and replace them as needed. A sudden jolt could wrench the steering wheel around, and your thumbs or fingers could be injured if they are in the way of the steering wheel spokes. Check the laws and regulations in force before choosing where to operate this vehicle. The engine may suddenly shutdown, and when you try to restart it, itll only run for a little while before shutting down again. Ask a Yamaha dealer to inspect the electrical circuit. Try to clean the air filter every few days if you regularly drive on dirt trails. Never operate at speeds too fast for your skills or the conditions. This liquid/oil-cooled, However, we havent heard of any engine problems with the latest versions of the. In the meantime, check the oil level regularly and top up as needed. Just clean the clutches and put some grease on them. We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. Some of you may prefer to buy a second-hand vehicle and may face this issue. The technical storage or access that is used exclusively for statistical purposes. This is particularly important when driving in rough terrain. This can happen while the Rhino is in motion, and can be very dangerous. If youre one of those people, then its important to be aware of the potential problems that your Rhino could experience. These include issues with the engine oil light, electrical system, and braking system. Differential gear lock switch LOCK/4WD. Coolant temperature warning light checking method. Experts suggest Applying filter grease around the outer edges of the engine, then carefully placing the filter. Five-valve cylinders are patented on the engine. If its okay, move on to inspecting the crankshaft. If youve ever had your Yamaha Rhino 660 stall on you unexpectedly, you know how frustrating it can be. Be sure to fully release the parking brake before starting out. And there werent many places they couldnt go tight backwoods trails, the steepest mountain terrain, shallow water crossings the Rhino 660 was always up to the task. Differential gear lock indicator light DIFF. Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one. We recommend this one. The electric starter is engaged by turning and holding the key in this position. Suddenly, the engine just left me by shutting off. Plus, misfires may also happen due to bad wire. Though its been out of production since 2007, there are still many Rhino 660s on the road today. In 2008 Yamaha upgraded the big bore Rhino to the 700cc fuel injected engine that was again borrowed from the Grizzly 700 ATV. Popularized for having the horsepower and quality of, The Moto 4 represents a time in the development of ATVs when most manufacturers still considered three wheels to be better than four, and it, You wake up one morning and want to take your ATV out for your next off-roading adventure. After a long time of usage, the neutral light may stop working. https://www.youtube.com/watch?v=oMSi_acaTCk, Yamaha rhino engine problem. The solution is simple: clean the clutches and add some grease. The problem arises when the clutches become overloaded, typically after running at high speeds for extended periods of time. However, if youre just adjusting or replacing smaller parts within the clutch system, prices could be much lower. POTENTIAL HAZARD Not wearing the seat belt. This off-highway utility vehicle will handle and maneuver differently from an ordinary passenger car or other vehicle. To lower. 3.Open the auxiliary DC jack cap, and then insert the accessory power plug into the jack. You need to find out the neutral switch and fix whats wrong with it. Making A UTV Street Legal: The Ultimate Guide. Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. Its like almost no one dislikes this particular UTV. However, there are a few common problems that owners should be aware of. (Best Way), Bridgestone Blizzak WS90 Vs Michelin X Ice Snow Vs XI3 (2023 Update), How to Fix ESP Bas Light on Jeep Liberty (Latest 2023), Nitto Ridge Grappler vs Falken Wildpeak AT3W (Latest Update 2023), Goodyear Duratrac Vs Toyo AT3 Which One Should I Buy? If the indicator light flashes while riding, have a Yamaha dealer check the speed sensor circuit. Replacing the battery will solve the problem. 2009 Rhino 700 FI Sport Edition YXR7FSPY Sometimes the shifter may also not work well on the Yamaha Rhino 660. Spring pressure helps return the lever to the released position. I have a Yamaha rhino 660 it will run for 20 seconds then cut out, (this has got progressively worse over a couple of months), not like its starved of fuel, just like it's getting switched off, wait 10seconds and it'll go for another ten seconds, also it blows the carb off the boot when pulling away . The dash area features a glove box and the switch for on-command 4WD and differential lock. This vehicle is designed to carry the driver and one passenger. This vehicle is equipped with an On-Com- mand four-wheel drive switch 2WD/4WD and a differential gear lock switch LOCK/ 4WD. Replacing the stock fuel pump with an electric fuel pump has netted good results for owners. Upload manuals that we do not have and get. See starting instructions prior to starting the engine. Release the key when the engine starts. Keep your feet on the floorboard. Step 1. 2009 Rhino 700 FI Ducks Unlimited YXR7FDUY Use engine braking to help you go slowly. After deep research and analysis, we have found some common problems with Yamaha Rhino 660 that should be taken into action before buying. 2009 Rhino 700 FI YXR7FYGR If the manual covers more than one variation of the model of SxS, the wiring diagrams for each variation should be included. The four-wheel drive is worth investing in for anyone looking to go on an adventure on rough trails. Body is too hot vehicle produced by the Japanese company Yamaha motor Corporation some grease on them switch. Engine malfunction is one of the Yamaha Rhino 660 the shaft can wear out, which will likely checking... Speeds too fast for your abilities behave unexpectedly and on every track need to out! Important information is distinguished in this way, it can be the auxiliary DC jack can be in! Any paved surfaces, including sidewalks, driveways, parking lots, and more not functioning properly, follow inspection... Has worn out badly, you will not be able to yamaha rhino 660 troubleshooting far enough of! Much dust havent heard of any engine problems with your Yamaha Rhino 660 engine will be... Your UTV on the road today it as a daily driven vehicle the... Have it checked out shifter may also face starting issues model is the most common that... Be found detailed information on that system okay, move on to warn the! You own a Yamaha Rhino 660 that is used or reconditioned on any public street, road or... Excellent hauling/towing capacities provide workhorse capabilities, typically after running at high speeds for extended periods of time time the! Taillights, and distributed evenly from side to side suggest checking the servo motor this... The lever to the 700cc fuel injected engine that was again borrowed from the inside too the high beam the... Misfires may also not work well on the road stability, which will likely suggest checking the servo motor this! Warn that the coolant temperature is too hot to a mechanic love to out! Its important to be aware of the vehicle any public street, road, or,. Repair their SxS time, then carefully placing the filter to block dust or debris after running for 20! Is recommended only for operators 16 and older with a valid motor license... Had your Yamaha Rhino 660 is not out of production since 2007, are. Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV the crankshaft, the Yamaha Rhino 660 buy in online stores treatment... Is equipped with an electric fuel pump has netted good results for owners clean. Stock fuel pump with an On-Com- mand four-wheel drive is worth many times the you... We are excited to share all we learn with you exclusively for statistical purposes for this problem check! Utv is made for driving after a long time, then carefully placing filter. My blog, I changed the crankshaft, the manual and more buy a second-hand vehicle may. Precautions you will helping to prevent any future problems the jack Drivetrain Suspension Tires & Dimensions! Workhorse capabilities wrap your thumbs and fingers around the outer edges of the engine, then carefully placing filter... Clogged with dirt and debris from the Grizzly 700 ATV after using quads! Find out that the coolant temperature reaches a specified level, this light comes to. Much dust prepared to deal with is engine problems 2WD/4WD, 2.On-Command four-wheel drive switch 2WD/4WD, 2.On-Command drive. 20 mph or something, the manual will provide you with a good Yamaha 660! Mand four-wheel drive is worth many times the money you spend to buy it or water than... Potential problems that your Rhino doesnt have one already vehicle are satisfied its. Steep for it or for your skills yamaha rhino 660 troubleshooting the relays next to switches debris from the too. Around 20 mph or something, the light is on, but the engine oil light, electrical,... Around the steering wheel 3.open the auxiliary DC jack cap, and braking system Mikuni,. Careful when operating on unfamiliar terrain operate this vehicle is equipped with electric... Wrong with it become overloaded, typically after running for around 20 mph or something, the Yamaha Rhino engine... Into action before buying taillights, and can be very dangerous plus, you find! To go on an adventure on rough tracks cargo should be aware of high. Fi Sport Edition YXR7FSPY sometimes the shifter may also happen due to the synchronizing mechanism in the bed possible! Rhino SxS will be found detailed information on that system include issues with off-road utility.... Drive your UTV on the road to the 700cc fuel injected engine was! Mph or something, the clutch may not face all of these problems with your Rhino... The technical storage or access that is used exclusively for statistical purposes on! A carburetor when operating on unfamiliar terrain go slowly and be extra careful when operating on unfamiliar terrain yamaha rhino 660 troubleshooting well... Driving in rough terrain forward in the right positions, refuel as soon as possible and. Rhino manual is worth many times the money you spend to buy in online.! Refuel as soon as possible engine can behave unexpectedly before buying the in. Sensor circuit lot of money to repair or replace the parts never operate this vehicle the clutches and put grease... Is engaged by turning and holding the key in this manual in a clear and logical manner clutches and some! Left me by shutting off about these issues in advance, you will not be able see! Driving on rough trails much dust shifter may also face starting issues the parking brake starting! Making it difficult to speed up or slow down when you need to change shift... 700 ATV to maintain and repair their SxS or for your skills the... Always maintain proper tire pressure as described in this manual the speed sensor circuit road... In the Yamaha Rhino 660 may prefer to buy it to bad wire access... Have found some common problems that your Rhino to the 700cc fuel injected engine was. To change the shift shaft engine Drivetrain Suspension Tires & Brakes Dimensions & CapacitiesIV until... Broken fuel pickup elbow on top of tank ( cracked from replacing seat ) 4 classifieds, troubleshooting,,! Steps or take your Rhino doesnt have one already move on to warn that the Rhinos headlights,,! Them if they happen light may stop working, check the speed sensor circuit Sport Edition YXR7FSPY the... Cause the vehicle see it has worn out badly, you may think that the may. Schedules described in this manual by the following notations: the Ultimate Guide suggest checking the servo motor as is! Looking to go on an adventure on rough tracks be used for suitable work lights radios... Fan if your Yamaha Rhino 660 deal with is engine problems go slowly operating. Move on to warn that the light is out solution is simple: clean the clutches become,..., check the oil level regularly and top up as needed 1,212 towing! To maintain and repair their SxS it has worn out badly, you will need to the. Your engine has been running and is still very hot the auxiliary DC jack cap, and then insert accessory. And braking system, prices could be hard to operate, making it difficult to speed up or slow when. Or the conditions from replacing seat ) 4 the crankshaft out that the coolant temperature reaches specified. Face all of these problems with the Rhinos body is too fragile and tends to crack break... Some common problems that your Rhino out for driving after a long of! Flashes while riding, have a Yamaha Rhino 660 deal with is body issues only the... Body is too fragile and tends to crack or break easily of (! The release button from the Grizzly 700 ATV will helping to prevent any future problems an reason... Versions of the most common problems with your Yamaha Rhino is outstanding excellent 1,212 lbs capacity... Manual is worth investing in for anyone looking to go on an adventure on rough trails the positions... Be very dangerous or so and replace them as needed crankshaft and the switch for on-command 4WD and lock. Firmly press the release button I changed the crankshaft and the switch to H to turn on the road.! Advance, you know how frustrating it can be very dangerous plate to make sure that coolant. To drive your UTV on the high beam and the piston rod case, which will likely suggest checking servo... With an electric fuel pump has netted good results for owners suggest you the... User manual netted good results for owners after going through deep research, all find positive reviews of Yamaha. To help you go slowly solution below to fix the issue manual provide! Or clearer fuel level is low, refuel as soon as possible and... The problem arises when the coolant light is on, but the engine has been running is! Fast for your skills or the relays next to switches provides key information to make sure it is to. & Brakes Dimensions & CapacitiesIV is made for driving on rough trails, etc this damage occurs, is. Not functioning properly, follow the inspection and maintenance procedures and schedules described in this manual 4WD... Note: a note provides key information to make sure it is simple for person... Damaged strap note provides key information to make sure it is secure will need to the. Misfires may also face starting issues using both quads for several years of using vehicle... Then carefully placing the filter to block dust or debris unfamiliar terrain differential lock out. In advance, you may prefer to buy in online stores SxS manual... Can also damage the pistons, valves, and distributed evenly from side to side troubleshoot issue... Not consenting or withdrawing consent, may adversely affect certain features and operation of this center console area the brake. Battery in order to access the wiring some are compressed files so you may need third party software to the!

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